Innovative Technologies in Ultrasonic Cleaning for Manufacturing

In manufacturing, the quest to improve efficiency and quality is relentless. Manufacturing engineers constantly seek innovative solutions to enhance production efficiency while minimizing waste and costs. These professionals face daily challenges, including implementing new manufacturing technologies and ensuring product consistency and quality. Ultrasonic cleaning emerges as a transformative solution, addressing the critical needs of modern […]

When cleaning is a part of the manufacturing process, efficient cleaning can streamline operations. Traditional cleaning methods, such as soaking in chemicals, manual scrubbing, and pressure washing, are expensive, time-consuming, and often give inconsistent results. Ultrasonic cleaning works with plain water and cleans completely every time. The technology relies on a mechanical process that acts […]

Because cleaning parts and equipment is an essential component of many industrial processes, better cleaning performance can result in significant cost reductions. Ultrasonic cleaning represents a solution with lower operating costs while delivering improved cleaning. Savings can be realized in three ways: Direct savings from a reduction in the purchase of cleaning chemicals Indirect savings […]

Editor’s Note: This article was originally published in October 2017 and has been updated with new information and reposted in September 2023. Ultrasonic cleaning is a powerful and versatile method that removes contaminants from various materials. It’s often used in automotive, electronics, medical, and manufacturing industries. Cleaning fluid plays an essential part in this process, […]

Ultrasonic cleaning is an efficient and effective technique that uses high-frequency sound waves to remove contaminants from objects. Understanding the science behind how the technology works will enable you to achieve optimal results in various commercial and industrial settings. The Basics of Ultrasonic Cleaning Ultrasonic cleaning uses high-frequency sound waves (typically between 20-200kHz) to effectively […]

Since most metal parts have hard surfaces, they can be cleaned using low ultrasonic frequencies that deliver powerful cleaning action. When faster cleaning is required, the cleaning solution can be heated and mild solvents can be added to speed up the cleaning process. The surfaces of parts made from aluminum are softer and need gentler […]

Because the lowest ultrasonic frequencies deliver powerful cleaning action, they can only be used for parts that have hard surfaces and that are not easily damaged. Parts made from stainless steel are usually robust and the stainless-steel surface is extremely hard. Low ultrasonic frequencies perform well with these parts, but cleaning performance is also influenced […]

When ultrasonic cleaning doesn’t deliver the expected rapid and complete cleaning performance, it’s usually because the cleaning system is not configured to match the cleaning task. Characteristics such as frequency and power have to be specified correctly for the system to work properly. If the ultrasonic cleaner does not match the cleaning application, cleaning can […]

While ultrasonic cleaning works best on parts with hard surfaces, such as those made of metal, many parts with softer surfaces can still be cleaned ultrasonically as well. Most plastic parts have comparatively soft surfaces and many have other characteristics that make them less suitable for ultrasonic cleaning. Parts made of light, soft plastic with […]

Because the advanced technology used in many modern medical instruments is heat-sensitive, these medical devices can’t be cleaned with high-pressure steam and sterilized in an autoclave. Parts such as electronics and optical fibers can be damaged when subjected to high temperatures, but manual cleaning at room temperature is not an ideal solution. Cleaning with brushes […]